PMPA Technical Member Nevada Heat Treating recently hosted U.S.Senator Dean Heller at their plant in Carson City Nevada.

Advanced manufacturing is leading the recovery.

Senator Heller told the employees at Nevada Heat Treat that “I just think it is incredibly important for America to continue to lead in manufacturing. After visiting manufacturers in Northern Nevada, Carson City, Douglas County, and across the state, manufacturing is alive and well.”

"U.S. manufacturers can help push the economy forward"

Nevada Heat Treat is demonstrating that the best way to influence lawmakers is to bring them in to our shops and show them how our people create value and that our jobs are real jobs  that make us global leaders in advanced manufacturing.  And the frank dialogue that can take place on your shop floor is actually heard by officials, rather than filtered out by beltway assistants and aides.

Bottom line for Nevada Heat Treat is that the Senator “…understands that we work very hard and that we expect them to work very hard for us also.”

Congratulations  to Nevada Heat Treat for being selected for the visit, and thanks for helping tell our advanced manufacturing story.

Are you interested in hosting an elected official at your plant? Download PMPA’s free pdf on How to Organize a Plant Visit

Nevada Heat Treat Web link

Volatility. Uncertainty. Complexity. Ambiguity. Welcome, to the year 2012!

The headlines are filled with factors that make our planning for the year ahead futile at best. Eurozone Sovereign Debt. China Currency. U.S. Economic Problems. High Unemployment.

With all of these issues potentially ready to emerge at any second, what can we do to intelligently manage our risk?

Here are 5 ideas to thrive in the face of today’s uncertain market environment:

1) Edit your customer list. In the old days, adding customers was the thing to do. But noone ever made up for low margins with volume.Edit your customer list to those customers that provide you with a return at or above your cost of capital. Just like we add value by taking stock removal from barstock, removing the customers who cost you more than they contribute will free up limited resources so that you can better serve the customers who do cover your costs. (Note: this will really pay dividends for you with your banker, who is no longer lending on B.S.)

2) Work your supply chain- in both directions. Communication and cooperation are critical to success when facing uncertainty. You just might find that your communications is what is keeping your part of the turned products market thriving. Communicate, communicate, communicate.

3) Manage your inventory and dollar cost average in high variability times.There is no doubt that the year 2012 will be one of high variability. Rather than making a few outsize buys of raw materials, placing smaller regular purchases will enable you to dollar cost average as the market does its roller coaster thing based on whatever news story is hot that day. You can’t sell parts this week if raw material is 4 month lead time. You know what you typically use. Intelligently manage risk, have material on hand to make parts, and then you won’t have to listen so carefully to the news.

4) Producing low value added in a high cost location is a losing business strategy. Your peers have been leaning, innovating, and reducing their costs to remain competitive. In addition to editing your customers, you need to edit those low value added jobs out of your business plan. Editing adds value.

5) Improve cross functional communications between your team and your customers’. This is a great year to take your people to meet your  their customers and counterparts and to exchange ideas on ways to improve performance and reduce costs and waste all the way around. While this might be seen as a corollary of idea number 2, the fact is that taking your people to customers is a great idea for continuous improvement anytime.

We have no idea when any of the crises we know of will blow up. We have no idea when the sword might fall. But inspite of increased volatility, uncertainty, complexity and ambiguity, we can improve our chances for success by taking the steps outlined above.

What do you think is the most likely issue to emerge in 2012 that we have not listed above which will affect your business?

Sword of Damocles

Institute for Supply Management’s December 2011 PMI increased 1.2 percent over November, coming in at 53.9. This is the 31st consecutive month of expansion in the manufacturing sector. Manufacturing is still expanding according to this indicator.

Facts keep us bullish on manufacturing.

Facts like these ISM  Numbers support our continued belief that manufacturing continues to lead the recovery and is the place to be if you are looking for a career. Otherwise, facts supporting this bullish attitude are hard to find, until our end of the month figures show up.

The ISM numbers showed Fabricated Metals, of which Precision Machining is a sub-sector, to report decline or contraction in December.

New Orders, Production, Employment, Prices, Order Backlog, Exports and imports all grew in December according to ISM.

Supplier deliveries remained the same, while inventories fell by 1.2 percent, and Customer Inventories fell by 7.5 %.

The drop in Customer Inventories is a signal that our order books will be picking up in the first quarter of 2012.

Pricing of raw materials remains highly uncertain, with respondents reporting both increasing and decreasing prices for Aluminum, Plastic, and Steel.

Why are you bullish about manufacturing? Do you feel like a bull with a blindfold?

ISM Report

Photo

Bandana

Here is a safety lesson learned from one of my Facebook Friends.

So the lesson today is……Don’t take off the guard on the giant belt sander and then adjust the belt half off the guide and then duct tape it in place so you can grind that knife “Juuuuuuuus riiiight”

Another lesson is “PPE saves your eyesight.”

Faceshield and ANSI approved Safety Glasses

Thanks for sharing ScaryDave.