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PMPA Craftsman Cribsheet #129:
How To Beat The Heat

Published July 1, 2024

By David Wynn, Technical Services Manager, PMPA

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July is that time of year when working in a shop can become a little warm. Tasks become more difficult just because of the heat. Even when a shop is air conditioned, it is noticeably more humid and uncomfortable during the “dog days of summer.” Here are three P’s to beat the heat:

Prioritize
Know the risk factors for heat-related illness. Early-stage heat exhaustion is easily treatable, but having a heat stroke could put a person out of work for several weeks. It sounds gross, but a leading indicator to heat exhaustion is urine color. Urine needs to be a clear to slightly yellow color. If it is getting dark, a person is not consuming enough fluids. Look for other signs like muscle cramps, headaches, and dizziness. If a person is experiencing any of these symptoms, it is time to take a break and get fluids in their system. Sit in front of a fan or in an air-conditioned space for a 10 – 15 minute break to cool off and be sure water and electrolytes are consumed.

Protect
When working in summer heat, protection is key. Good air circulation helps use the body’s natural cooling system — our sweat. We perspire and the evaporation of that moisture cools our body. Fans are a fantastic way to circulate the air. Moving air feels cooler because of this natural evaporation cooling system. Wear moisture wicking materials to help keep cool. Several brands now have the fast-drying shirts, shorts, socks and other gear which makes beating the heat easier. Cooling towels work great as well. Wet them with water and rest it on your neck. All the blood in a person’s body flows through their neck approximately once every five minutes. Cooling this area can help cool the whole body.

Prevent
During these hot days, prevention is key. Get eight hours of rest after work. Take time to cool off after work while resting. Being in the heat all day is exhausting and the body needs time to recover. Just like working hard at the gym, working hard at work needs recovery time. Make sure to maintain fluid intake even when a person is resting. Stay away from dehydrating drinks such as soft drinks, alcohol, and highly caffeinated beverages (think tea and coffee). Drinking too much of these will cause the body to expend fluids rather than retain them. In the cool of the morning, drink three to four cups of water. If possible, skip the coffee ( I get it, I would not be skipping mine either.) If coffee is a necessity, then make sure to drink enough water to offset its dehydrating properties. Filling up on water early in the morning (or before shift if work starts another time) helps us to start the day hydrated, and keeps us from playing catch up all day. I know it is hot out there, but we are doing important work in our shops. Keep up the good work and stay cool and healthy. The economic engine of the United States depends on our precision machined parts.

 

 

Author

David Wynn

David Wynn, MBA, is the PMPA Technical Services Manager with over 20 years of experience in the areas of manufacturing, quality, ownership, IT and economics. Email: gro.apmp@nnywd — Website: pmpa.org.

STATE OF MANUFACTURING – New Hampshire Manufacturing

by Joe Jackson

Marketing & Events Assistant, PMPA

Published July 1, 2024

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Fabricated Metal Products Manufacturing is a subsector of manufacturing that makes critical goods from metal components.

Precision Turned Products Manufacturing is a subsector of fabricated metal product manufacturing that makes the components that MAKE IT WORK!

 

NEW HAMPSHIRE ECONOMIC OUTPUT

New Hampshire Manufacturing
NAICS 31-33
$9,993,000,000

Fabricated Metal Product Manufacturing
NAICS 332
$2,950,944,000

Precision Turned Product Manufacturing
NAICS 332721
$230,472,000

NEW HAMPSHIRE MANUFACTURING ACCOUNTS FOR

Manufacturing Is Productivity –10% of New Hampshire’s total output (GDP)

Manufacturing Builds Businesses –1,667 manufacturing establishments in the state of New Hampshire.

Manufacturing Creates Jobs – 10.1% of all New Hampshire’s employees are in the manufacturing sector. (67,000 employees)

Manufacturing produces for New Hampshire

  • Manufacturing is the 4th largest GDP Producer in New Hampshire.
  • Fabricated metals rank the 2nd of the manufacturing sectors in New Hampshire.

New Hampshire is a great place for a career in manufacturing

  • Manufacturing jobs pay on average 29% over the average job in New Hampshire. (according to NAM.org)
  • New Hampshire’s manufacturing sector has grown by 15.1% since 2012 and currently has over 700 job openings.

 

Sources: NAM.org, US Census, statista.com, IndustrySelect.com
Data selected to show relative values. May not be directly comparable due to differences in sampling, analysis, or date obtained.

 

 

 

 

Author

Joe Jackson

Marketing & Events Assistant, PMPA

Email: gro.apmp@noskcajj — Website: pmpa.org.

True or False?
Support Is Essential To Success

True! Support can be a mentor, opportunity or resource.
It’s important to take advantage of or be the one to provide support.

by Carli Kistler-Miller

Director of Programs & Marketing, PMPA

Published July 1, 2024

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Support is essential and available in many shapes and sizes. Support can be mentoring. It can be management sending you to training or educational conferences. It can also be found at at your trade association.

True or False? If I Share My Expertise, I’ll Be Replaced
A big false! According to mentorloop.com, statistics show that, “84% of mentoring relationships provide two-way inspiration for mentor and mentee and people who served as mentors experienced lower levels of anxiety and described their job as more meaningful than those who did not mentor.”
Hoarding knowledge hinders you, your fellow employees and the shop. Taking it with you benefits no one. Why not share your knowledge and mentor a less experienced coworker? Mentors encourage, nurture, develop and advocate for their mentee. Mentors want to see their mentees succeed and shops need mentors.

At PMPA’s New England Suppliers Expo, I spoke with Josh Hardwick from W.H. Bagshaw in Nashua, New Hampshire. Josh started at Bagshaw seven years ago with no machining experience. He told me that a couple of veteran machinists showed him the basics and as he proved himself capable, they showed him more. Josh said, “I have a lot of skills today because they were willing to show me and teach me. Now I get to share that knowledge with some of the newer operators and machinists that we have had come on board.”

True or False? I Shouldn’t Have To Travel On A Weekend
False. Attending conferences, such as PMPA’s National Technical Conference or Management Update is a privilege and a huge show of support. Travel isn’t cheap, so an owner or manager sending you to an educational conference means they believe in you. They are making an investment in you, your future and their shop. Don’t take it lightly. Being sent to training or conferences is about the biggest compliment you can receive. Take advantage. It will be time well spent.

True or False? PMPA Can’t Really Help Me
Another big false! PMPA’s sole mission is to support the precision machining industry. We have ListServe Communities where any member can ask for help and recommendations. We have knowledgeable staff who are happy to help. We hold local and national educational conferences and meetings. We have ever growing Knowledge Centers on PMPA.org. We have the “Speaking of Precision” and “Speaking of Suppliers” podcasts. We have technical members willing to share expertise. PMPA has so many resources to support your work.

 

 

Author

Carli Kistler-Miller, MBA has over 25 years of experience with operations, event/meeting planning, marketing, writing and communications.
Email: gro.apmp@rellimc — Website: pmpa.org.

Is Utility What We Really Mean
When We Say Value?

Perhaps you’ll agree that increased utility is what we really mean when we say “added value.”

by Miles Free III

Director of Industry Affairs, PMPA

Published July 1, 2024

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Value, especially added value, seems to me to be a crutch to prop up lazy thinking where it is easier to broadly categorize the benefits as “added value,” rather than actually list and describe them. But in many cases, I ask, “Are there really any benefits to be had?”

The phrase “added value” is overused, overly broad, ambiguous, subjective and in many cases, invisible or opaque to all but the seller. Rather than describe the benefits to be received by the prospective customer, the ambiguity of the phrase “added value” provides a “packet of supposed benefits” without actually specifying them. Vagueness is a feature not a bug when a seller uses the phrase added value, or value add. It is marketing speak for “trust me.”

Excuses 2, 3 and 5 are not so much about how the leader feels about their ability and value as they are about dodging the real work of training the team and getting the work done by others. An important principle to me as a supervisor was to ensure that all tasks were performed at the lowest level that was capable of performing them. By assigning work in this way, all performers are working at (or close to) their highest and best use. No waste of human talent. Assigning the right tasks to the right performers is how leaders add value to our shops.
And what of excuse number 7? This is truly a failure of leadership. Failure to provide the resources needed (human resources) to accomplish a task. Perhaps it is fitting that the leader themselves finds themselves doing a task that should be delegated. Their failure to provide adequate resources not only causes them to perform at a lower level of performance than they are qualified, it also is creating waste in the organization by devaluing their contributions as leaders as well as not allowing others to perform at their own higher better use.

At best, if the benefits of the product or service are actually known and enumerable, added value can become shorthand for those benefits. For example, the phrase “cold-drawn steel bars the value-added steel,” does not really specify the benefits of the cold-drawing process such as free of abrasive oxide scale, smooth, polished cold drawn surface, tighter dimensional tolerance and concentricity, improved mechanical properties (higher tensile and yield strength) and improved straightness. Together, this listing of features does encompass a significant number of “value adds” to the user if they “value” freedom from abrasive oxide, a smooth surface, tighter dimensions, concentricity and so on.

So, value add can be a useful shorthand descriptor, as long as both parties are aware of the list of “values” being shared.

But when one uses value add as the reason to purchase, rather than specifying any true features or attributes that are beneficial to the purchaser, value add adds no value. Instead, it clouds the decision with a smokescreen of vagueness or ambiguity that hides or prevents those attributes from being considered.

Value is itself a term fraught with peril, as the word stands at the conjunction of two opposed points of view. The buyer’s point of view is that this value is worth having, while at that exact same price point, the seller is saying, “I no longer want to have this.” They agree on the value — but are of opposite opinions of worth — whether that value means that they should sell or buy. Instead of added value, I have committed to using the phrase “added utility” in my work.

The concept of utility is underutilized in the business writing and communications that I encounter. Utility is easy to see — the usefulness of the feature or benefit is instantly apparent to the purchaser — if they are savvy enough to know that they do not want their machine sumps filled with hard abrasive oxide scale, nor the excessive tool wear and expense from trying to cut through such a layer on parts for precision machining. As a concept, utility is objective, measurable and provides a clear reason for selection — not a vague homily to “goodness.” Rather, utility is a clear exposition of the usefulness and benefits to the buyer, should they choose to purchase the product or service.

Added value has become too easy a phrase to say in our commercial work, rather than doing the essential work of describing features and benefits. It is a Skinnerian conditioning prompt just to receive the dutiful nods of agreement. Added value is vague and is either a shortcut or smokescreen to reduce the work of the one using it to bolster their claim.

Added utility starts on the presumption of increased usefulness to the purchaser, and clearly states what useful attributes and benefits are available to benefit the buyer. Our precision machining shops “add value” to bar stock, castings or forgings. So what? Or do they? What our customers really seek is functionality. And by removing the waste — the excess material in the workpiece that is not needed for a component to function — our shops increase the utility of the material, enabling it to provide the customer with that needed functionality. Precision. Properties. Quality. Ensuring that their human safety critical device functions. Is that added value? Perhaps. Is it increased utility? You bet it is! Increased utility is quite easy to see. No vagueness in increased utility. Added value? Not so much. Think about it. How does removing 40-50% or more of the material (which we paid for) by machining it into chips add value? My answer is…by adding utility.

Please join me in my quest for clarity and less ambiguity. Let added value stay in vagueness where it belongs. Added utility — that is what I will be sharing.

 

 

Author

Miles Free III is the PMPA Director of Industry Affairs with over 50 years of experience in the areas of manufacturing, quality and steelmaking. Miles’ podcast is at pmpa.org/podcast. Email Miles

 

PMPA Craftsman Cribsheet #128:
Why Do We Say Tenths Instead of Ten Thousandths

Published June 1, 2024

By David Wynn, Technical Services Manager, PMPA

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Why do we say “tenths” in our shop vernacular? What is a tenth? Why do we call it that? Why do non-machinists get so confused? This topic often comes up in face-to ­face conversations and online. Who has not been told by some well­ meaning “civilian” that “It is not a tenth, its one ten­ thousandth. Tenths are the first place after the decimal:’ Let’s look at why tenths are the correct descriptor. In a precision machining shop that runs on Imperial units (inch/foot), we routinely dimension and speak of dimensions in thousandths of an inch.
The confusion starts when people think in base inch. For instance, 0.100″ is not a tenth of an inch; it is 100 thousandths. In Imperial measurements, we often think in fractions of an inch: 1/4″, 1/16″ and 1/64″. In the early days, when working with small numbers in North America, our language changed to base our measurement on thousandths (0.001″) rather than those awkward fractions which were too large for our work. While those not in precision machining start at an inch (LO”), machine shops see the world as l.Oe-3″. When someone says
“a couple more;’ they mean they want 0.002″. It is a request to make the diameter bigger by 0.002″ or the hole deeper by 0.002″. It is our common vernacular to speak in base
l.Oe-3″. Tenths in inch base thinking (non-machinist thinking): 1.0″ x .1 = l.Oe-1″ or 0.100″. When people who have never worked in a shop think tenths, they think tenths of an inch. This is what they learned in school. Below I will show it is because we think in a different base, which is why tenths is correct language.
Tenths in machine shop language ( thousands base thinking): l.Oe-3″ x 0.1 = l.Oe-4″ or 0.0001″. A tenth of our base unit l .Oe-3 (0.001″ or 1 thousandth of an inch) in a shop is 0.0001”. The math above proves it. Now you have proof the next time someone tells you tenths is not correct language. Language is a funny thing. When we lose the context to why we say things, they can begin to look incorrect. When we know the history and understand the root meaning of words, we can find that our language is correct. Words have meaning, and it is important to understand that meaning. The foundation of society is that we can communicate clearly. To do that, we have to understand this meaning of our language to drive home our points with accuracy and precision. When a machinist says “tenth;’ they are saying 0.0001″ or 1/ 40th of the thickness of a sheet of paper, which typically measures about 0.004”.

 

 

Author

David Wynn

David Wynn, MBA, is the PMPA Technical Services Manager with over 20 years of experience in the areas of manufacturing, quality, ownership, IT and economics. Email: gro.apmp@nnywd — Website: pmpa.org.

STATE OF MANUFACTURING – Tennessee Manufacturing

by Joe Jackson

Marketing & Events Assistant, PMPA

Published June 1, 2024

Download Magazine Article

Fabricated Metal Products Manufacturing is a subsector of manufacturing that makes critical goods from metal components.

Precision Turned Products Manufacturing is a subsector of fabricated metal product manufacturing that makes the components that MAKE IT WORK!

 

TENNESSEE ECONOMIC OUTPUT

Tennessee Manufacturing
NAICS 31-33
$62,130,000,000

Fabricated Metal Product Manufacturing
NAICS 332
$8,731,315,000

Precision Turned Product Manufacturing
NAICS 332721
$134,476,000

TENNESSEE MANUFACTURING ACCOUNTS FOR

Manufacturing Is Productivity –14.97% of Tennessee’s total output (GDP)

Manufacturing Builds Businesses –5,121 manufacturing establishments in the state of Tennessee.

Manufacturing Creates Jobs – 11.28% of all Tennessee’s employees are in the manufacturing sector. (353,000 employees)

Manufacturing produces for Tennessee

  • Manufacturing is the 2nd largest GDP Producer in Tennessee.
  • Fabricated metals rank the 4th of the manufacturing sectors in Tennessee.

Tennessee is a great place for a career in manufacturing

  • Manufacturing jobs pay on average 29% over the average job in Tennessee. (according to NAM.org)
  • Job sites are currently reporting in excess of 3,000 available manufacturing job openings in Tennessee.

 

Sources: NAM.org, US Census, statista.com, IndustrySelect.com
Data selected to show relative values. May not be directly comparable due to differences in sampling, analysis, or date obtained.

 

 

 

 

Author

Joe Jackson

Marketing & Events Assistant, PMPA

Email: gro.apmp@noskcajj — Website: pmpa.org.

Embracing Second Chances: The Untapped Potential of Hiring the Justice-Impacted

As workforce challenges continue, consider justice-impacted
individuals for your next hire.

by Veronica J. Durden

Events Coordinator, PMPA

Published June 1, 2024

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In today’s competitive landscape, the quest for skilled employees extends beyond precision machining — it permeates nearly every career cluster. The demand for talent remains high, but the avenues for procuring such talent are limited. Traditional trade schools serve as one avenue, but they alone cannot meet the need. Incentivizing current employees to
recommend potential hires, companies can tap into a valuable network. However, there’s an often-overlooked pool of potential: justice- impacted people.
Justice-impacted people, individuals with criminal records or convictions, possess skills that can significantly contribute to various sectors, including precision machining. Despite their legal challenges, these individuals often acquire valuable competencies during their time in prison.

Talent Acquisition

Strategic partnerships play a pivotal role in the context of second chance hiring. Consider these avenues to expand your talent pool:

Local Elected Officials. Develop relationships with local elected officials who actively advocate for second chance opportunities. Th ese officials often have platforms dedicated to reintegration and workforce development. Collaborating with them can lead to meaningful partnerships, as they share a vested interest in supporting individuals seeking a fresh start.

Nonprofits and Workforce Boards. Engage with local nonprofits and workforce boards. These organizations
are deeply connected within the community and have invaluable insights. By tapping into their networks, you may discover untapped talent pools.

Advertising

Advertising your job positions plays a significant role. If there are specific parts you make that do not mandate a clean record for employment, consider incorporating language in your job applications that explicitly states: “We encourage applicants with a criminal background to apply.” Th is approach not only promotes diversity but also has the potential to attract a broader pool of qualified candidates.

Bigger Picture

In closing, let us recognize the delicate balance within our industry. While certain roles may necessitate restrictions on hiring individuals with specifi c convictions, there are areas where we can explore second chance opportunities. Second chance hiring reduces turnover — a drain on company resources that extends beyond fi nancial costs.
When faced with criminal background check results revealing convictions or arrest records, a thoughtful evaluation is essential. Consider the nature of the crimes and the time elapsed. Weigh the risks against the potential rewards. By embracing second chance hiring, we contribute to a thriving and resilient workforce. Remember, it is not just about business; it is about people — the heart of an organization’s success.

 

 

Author

Veronica Durden, MA, SHRM-CP is a human resources and workforce issues professional who specializes in manufacturing. Email: gro.apmp@nedrudv — Website: pmpa.org.

Leadership Deep Dive — Delegation

Being effective as a leader requires many different attributes. The ability to delegate to subordinates is one of the most critical.

by Miles Free III

Director of Industry Affairs, PMPA

Published June 1, 2024

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When we think of leadership, it is easy to list the attributes that an ideal leader needs to have — anticipation, knowledge, gratitude and humility come to mind.
Anticipation. If leaders don’t anticipate, they aren’t leading, they are just coping.
Knowledge. Leaders need to understand what they know and what they don’t.
Gratitude. Leaders need to recognize others for their work. Gratitude builds and sustains a team’s coherence.
Humility. Leaders must understand that taking credit for the work of others demotivates their subordinates and makes leadership impossible.
In addition to these, one might argue that having empathy, being honest and having discipline to maintain accountability are also important for true leadership.
But I would argue that it is the ability to delegate that is most critical to being a successful and effective leader. Delegation is the difference between effective leaders and those that fail to inspire followership in their direct reports. Delegation is also very difficult to master. 

The Excuses
Over the course of my career, I have found the following seven “excuses” that explain why managers fail to delegate, and thus fail to lead:

  1. I like to do this. I am good at it. It’s what I do.
  2. I don’t have time to train/explain. I’ll just do it myself.
  3. They don’t like to do this. I’ll just handle it.
  4. I’m the only one that knows how to/can do this.
  5. They’ll just make a mess of it.
  6. I can do it better/faster.
  7. No one else is available.

If you are an owner, manager, supervisor or team lead — any level or leadership — ask yourself, do I fail to delegate? Do I use any of the above excuses and which are most frequent? How much operational efficiency is failing to delegate costing our company? Which of these are contributing to poor morale among our performers?
Let’s look for some common themes, so that we can address these “implied objections” to sharing/delegating responsibilities.
Excuses number 1, 4 and 6 all come from a place of personal pride and security on behalf of the leader. The pride and reward of being competent at that task is a worthwhile personal accomplishment. So why prevent others from gaining the experience needed that they too might share that same pride and feeling of being an important contributor to the company’s important work?
Excuses 2, 3 and 5 are not so much about how the leader feels about their ability and value as they are about dodging the real work of training the team and getting the work done by others. An important principle to me as a supervisor was to ensure that all tasks were performed at the lowest level that was capable of performing them. By assigning work in this way, all performers are working at (or close to) their highest and best use. No waste of human talent. Assigning the right tasks to the right performers is how leaders add value to our shops.
And what of excuse number 7? This is truly a failure of leadership. Failure to provide the resources needed (human resources) to accomplish a task. Perhaps it is fitting that the leader themselves finds themselves doing a task that should be delegated. Their failure to provide adequate resources not only causes them to perform at a lower level of performance than they are qualified, it also is creating waste in the organization by devaluing their contributions as leaders as well as not allowing others to perform at their own higher better use.

Fear
What are some of the possible fears that a leader may be feeling?

  • I want to maintain control.
  • Performers will outperform me.
  • Insecurity.

When these three possible fears are examined, the root cause is clear. Also knowing that leaders have the “secret knowledge” often makes them feel more valuable and less replaceable. Those are natural feelings; however, by not transferring the knowledge, the business can suffer. Leaders not only need to recognize the fears or excuses in themselves, but in their subordinate supervisors, because helping them overcome their personal fears will help make them more effective delegators and leaders. 

Training
One of the attributes of effective leadership that was not included above is the ability to train and advance the capabilities of the entire team. Training is not just about training – it is about continuous improvement of our individual performers. And as they improve and grow in knowledge, so too does our organization grow in its capabilities, reliability and quality, since more people can contribute to lessons learned and processes reduced in variability. Clearly, a leader’s duty is to improve the people and processes under their authority. This “leads to” (pun intended) continuous improvement, improved quality performance, less waste and improved profitability.
Leadership requires many attributes to be executed correctly to be effective. Leaders must have the discipline to hold themselves to the standard of ensuring that all performers are performing at their highest and best use. And that means training them to upgrade their skills and performance, as well as holding themselves accountable for not wasting the human resources under their authority and responsibility. The obligation of leadership is to effectively marshal, the resources available in order to meet the organization’s mission, vision and purpose. How does failing to delegate work help achieve success? 

Effective leaders – delegate!

 

 

Author

Miles Free III is the PMPA Director of Industry Affairs with over 50 years of experience in the areas of manufacturing, quality and steelmaking. Miles’ podcast is at pmpa.org/podcast. Email Miles

 

PMPA Craftsman Cribsheet #127:
How To Part off Without A Sub-Spindle

Published May 1, 2024

By David Wynn, Technical Services Manager, PMPA

Download/View Cribsheet

 

 

 

 

 

Author

David Wynn

David Wynn, MBA, is the PMPA Technical Services Manager with over 20 years of experience in the areas of manufacturing, quality, ownership, IT and economics. Email: gro.apmp@nnywd — Website: pmpa.org.

STATE OF MANUFACTURING – Maine Manufacturing

by Joe Jackson

Marketing & Events Assistant, PMPA

Published May 1, 2024

Download Magazine Article

Fabricated Metal Products Manufacturing is a subsector of manufacturing that makes critical goods from metal components.

Precision Turned Products Manufacturing is a subsector of fabricated metal product manufacturing that makes the components that MAKE IT WORK!

 

MAINE ECONOMIC OUTPUT

Maine Manufacturing
NAICS 31-33
$7,790,000,000

Fabricated Metal Product Manufacturing
NAICS 332
$1,108,943,000

Precision Turned Product Manufacturing
NAICS 332721
$137,451,000

MAINE MANUFACTURING ACCOUNTS FOR

Manufacturing Is Productivity –10.02% of Maine’s total output (GDP)

Manufacturing Builds Businesses –1,605 manufacturing establishments in the state of Maine.

Manufacturing Creates Jobs – 8.65% of all Maine’s employees are in the manufacturing sector. (53,000 employees)

Manufacturing produces for Maine

  • Manufacturing is the 5th largest GDP Producer in Maine.
  • Fabricated metals rank the 6th of the manufacturing sectors in Maine.

Maine is a great place for a career in manufacturing

  • Manufacturing jobs pay on average 29% over the average job in Maine. (according to NAM.org)
  • Maine’s manufacturing sector has grown by 6.5% (6,500 jobs) since 2017 and is projected to add an additional 1,500 jobs by the end of 2026.

 

Sources: NAM.org, US Census, statista.com, IndustrySelect.com
Data selected to show relative values. May not be directly comparable due to differences in sampling, analysis, or date obtained.

 

 

 

 

Author

Joe Jackson

Marketing & Events Assistant, PMPA

Email: gro.apmp@noskcajj — Website: pmpa.org.